Intelligent Case of Four-way Radio Shuttle

1.  Customer Introduction

Huacheng Group has a high reputation in Pinghu, Jiaxing, Zhejiang and even the whole country. He has won many honors from county, city, prefecture and province as well as the nation: Zhejiang Province “Three Excellent” Enterprise, one of the top 50 export enterprises in Jiaxing City, Zhejiang Province Civilized Unit, Zhejiang Province Credit Demonstration Enterprise, and ranks among the Top 100 companies in the National Clothing industry for 13 consecutive years.

 

2.  Project Overview

The project is located on Xingping Road, Pinghu City, Jiaxing City, with a construction area of 30,000 square meters. Civil engineering construction began in early 2017, and the warehouse was officially put into use on December 28, 2018. The total area of compact storage is 21,000 cubic meters, the maximum storage capacity reaches 3.75 million pieces of clothing, and the planned daily throughput capacity is 400,000 pieces of clothing. The entire project is designed for Uniqlo to store pants, and passed the Uniqlo storage system certification in May of the same year.

The warehouse uses advanced modern logistics equipment, including four-way radio shuttle system, logistics management system (WMS), conveying system, vertical lifting system, etc., to build the warehouse into a comprehensive intelligence warehouse integrating information, automation and intelligence.

(Conveyor: solution of goods in and out of storage)

(Vertical lifter: used for layer change operation of four-way radio shuttle)

(Four-way radio shuttle to transport goods)

3. Project Description

In this solution, the four-way shuttle compact storage system is adopted, with 3 floors, 4 lanes, 2 four-way shuttles, 1 set of conveying equipment for in and out of the warehouse, and 1 set of vertical conveyors are planned as a whole and can realize layer change operation. In the solution, the number of storage pallet position planned is 2901, which can realize automatic storage in and out of the warehouse. Supports connection with WMS system, in which in and out of warehouse operations are issued in WMS system, and the in and out of warehouse operations can be realized in WCS system or on-site ECS operation screen in the emergency state (information of inbound and outbound information needs to be supplemented). Pallet labels use barcodes.

The operating capacity of the system can reach 36 pallets/hour.

The overall planning layout is as follows:

4. System Functions

a)       System self-check

b)       System self-recovery function

c)       Communication function

d)       Redundancy of I/O points

5. Project Benefits

The project has been checked and accepted, and the daily operation is stable, which effectively reduces labor costs, improves productivity while optimizing the operation process. The main manifestations are:

①   Automated handling is safer, more efficient and intelligent

②   Optimize the operation process, accurate and efficient

NanJing Inform Storage Equipment (Group) Co.,Ltd

Mobile phone: +86 13851666948

Address: No. 470, Yinhua Street, Jiangning District,Nanjing Ctiy,China 211102

Website: www.informrack.com

Email: kevin@informrack.com